Structure & opening
An insert determines where the product sits, what the customer sees first and how easily it can be lifted out. Paperboard can create folded platforms, dividers and shaped openings. The right construction follows the product weight and contact points, not only its outline.
Discuss the project on WhatsAppTurn the inside of the box into a useful part of the design.
A cut-out can locate a bottle without supporting its base. Folded walls, bridges or a lower platform may be needed to carry the load. We identify where the product rests, where it may move and whether the closure or decorative details must stay free of pressure.
A close fit should not force the customer to pull on a pump or fragile cap. Finger notches, lifting tabs and the visible height of the product can make handling easier. Several products require enough spacing to prevent them touching when the pack is moved.
Paperboard inserts can reduce the need for some foam components, but suitability depends on the product and journey. Coatings, glue, printing and any other materials still matter when discussing recycling. Structure, material and protection are checked with a sample and the agreed transport conditions.
Custom paperboard inserts
A tray presents the product at a set height; dividers separate contents with less display structure.
Fewer components may simplify packing, while complex products can need several supports.
Choose how the insert is secured and whether the box is intended to be used again.
Send the details you already know. We clarify the missing information together and check material, quantity and feasibility with the appropriate partner.
Discuss the project on WhatsAppOther ways to contact usNo. It is an option to assess against weight, fragility, retention and transport needs.
Accurate measurements start the work; a real product or verified reference is needed to validate fit reliably.
No. The completed construction and the collection system matter, including coatings, adhesives and mixed components.
